Automated Industrial Warehouse Mobile Storage System Electric Radio Shuttle Rack

Product Description

Shuttle Racking System (Radio Shuttle/Pallet Shuttle)

Suhong's shuttle racking system is engineered as a semi-automated, high-density storage solution that combines deep-lane compact storage with per-channel SKU selectivity. Built with heavy-duty structural steel rail-guided frames, it uses a battery-powered, remote-controlled shuttle cart to load and retrieve pallets inside the storage channel, eliminating the need for forklifts to enter the racking structure. As a direct source factory, Suhong delivers custom-engineered configurations at competitive pricing, with reliable load capacity and long-term durability for demanding high-throughput warehouse environments.

Specification

Applications

Cold Storage & Food & Beverage: High-density, low-damage storage with FIFO stock rotation
3PL & Logistics Centers: High-throughput, multi-SKU deep-lane storage
Manufacturing: Buffer storage and raw material staging with reduced forklift traffic
Retail & E-commerce Fulfillment: Seasonal and bulk inventory storage with fast retrieval
Warehousing & Distribution: Maximum cube utilization in space-constrained facilities
 
Manufacturing Process

Material Selection: High-strength Q235B/Q355 structural steel columns, rails, and beams, tested for yield strength and thickness tolerance

Cutting & Punching: CNC laser cutting and CNC punching for precision column, rail bracket, and beam connection points

Roll-Forming: Precision roll-forming of guide rails to tight straightness tolerance for smooth, collision-free shuttle travel

Welding: Robotic and manual MIG welding for column-to-base joints and rail-to-beam brackets, followed by weld inspection

Surface Treatment: Shot blasting to remove scale and rust, followed by degreasing and phosphating

Finishing: Electrostatic powder coating (indoor use) or hot-dip galvanizing (cold storage/corrosive environments)

Quality Inspection: Load testing, rail straightness and floor-flatness verification, weld strength checks, and dimensional verification against RMI/ANSI MH16.1 and AS/RS design guidelines

Packaging: Bundled and wrapped for container loading, with protective corner guards to prevent transit damage

Key Configurations

Frame: High-strength structural steel columns and beams, heights and lane depths engineered per warehouse layout

Guide Rails: Precision roll-formed steel rails installed per beam level to guide the shuttle cart with minimal clearance

Shuttle Cart: Battery-powered (lithium or lead battery), remote/WiFi tablet-controlled cart that lifts, transports, and deposits pallets within the channel

Access Pattern: FIFO configuration (dual-access aisles, open both ends) or LIFO configuration (single-access aisle) depending on stock rotation needs

Loading Method: Forklift loads pallets at the lane entrance onto loading rails; the shuttle handles all in-lane transport and placement

Configuration: Single-deep to multi-pallet-deep lanes, single or double SKU channels per level, single or multiple shuttle carts per system

Finish: Powder-coated or hot-dip galvanized for indoor, cold storage, or corrosive environments

Capacity: Engineered per pallet position up to 3,300 lbs (1,500 kg), with shuttle travel speed up to 60 m/min and load-and-go cycle time as fast as 3 seconds per pallet

Technical Specifications

(Custom configurations available upon request.)

Model	SR-1
Material	Q235B / Q355 structural steel
Column Height	8 ft - 30 ft (custom up to 40 ft), engineered per layout
Lane Depth	Multi-pallet deep, custom-engineered per warehouse footprint
Pallet Load Capacity	Up to 3,300 lbs (1,500 kg) per pallet position
Shuttle Power	Battery-powered (lithium or lead-acid), remote/WiFi tablet control
Shuttle Speed	Up to 60 m/min; loading cycle as fast as 3 seconds per pallet
Shuttle Weight	Approximately 420 - 550 lbs (190 - 250 kg)
Wi-Fi Control Range	Up to 50m
Access Pattern	FIFO (dual-access) or LIFO (single-access)
Rail Type	Precision roll-formed steel guide rail, level-mounted
Bracing	Horizontal and diagonal bracing, bolted structural connection
Surface Finish	Powder coat (standard colors) or hot-dip galvanized
Floor Flatness Requirement	Tolerance within ±3mm per m² for smooth shuttle operation
Standards Compliance	RMI/ANSI MH16.1, AS/RS design guidelines
Assembly/Installation	Bolted, no-weld field assembly
Environment	Indoor / cold storage compatible

After Sales Service

Standard Warranty: 12 months or 5,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 10 Years.
Global Support: 24/7 technical assistance and spare parts supply.
Installation/Maintenance: On-site installation/maintenance or remote training and guidance.

Company Profile

Nanjing Suhong Intelligent Storage Equipment Co., Ltd.

Suhong Intelligent Storage Equipment established in 2015, is a high-tech enterprise specializing in the research, development, and manufacturing of intelligent warehousing systems and logistics equipment. As a comprehensive manufacturer of warehousing and logistics equipment, intelligent handling systems, and automated warehouse systems, we are deeply engaged in the global industrial warehousing market, providing customers with more efficient and space-saving warehousing solutions.
Suhong adheres to the principles of "professionalism, innovation, efficiency, and win-win" and is committed to promoting the upgrade and innovation of global intelligent warehousing equipment. We not only provide equipment to our customers, but also serve as a long-term partner in optimizing their warehousing systems.

Why Choose Suhong?

Other Products

Direct Source Factory — No middleman markup; you buy straight from the manufacturer at factory pricing
Custom Engineering — Column height, arm length, capacity, and finish tailored to your exact load and space requirements
Standards Compliant — Manufactured to RMI 2012 Specification, ANSI MH16.1, and AISI guidelines for structural safety
Built to Last — High-strength Q235B/Q345B steel with rigorous weld and load testing before shipment
Fast Turnaround — Efficient production and export process for on-time global delivery
Flexible MOQ — Supports both bulk warehouse projects and smaller trial orders
Global Export Experience — Proven track record shipping to the Middle East, North America, and beyond
Responsive Support — Dedicated sales and technical team for quotes, drawings, and after-sales service

— Selective pallet racking for palletized goods, adjustable beam levels, high load capacity
— High-density automated storage with two-way shuttle systems for fast, unmanned pallet handling
— Multi-level steel platforms that add usable floor space without facility expansion
— High-density, forklift-accessible storage for bulk, single-SKU inventory
— Heavy-duty drawer storage for molds and dies, built for precision manufacturing environments
— Gravity roller racking for FIFO picking in high-turnover distribution centers
— Storage system with extending arms for long, bulky, or irregularly shaped items such as lumber, pipes, steel beams, and sheet materials.
— High-density LIFO system that uses nested carts to push pallets back into lanes, maximizing storage depth with access from a single aisle.

FAQ

Q: What is your maximum monthly production capacity, and what percentage is currently utilized?
A: Suhong Storage Rack operates multiple advanced production lines to ensure scalable, high-volume output. Our monthly production capacity varies by product specifications and rack configuration. We actively manage factory utilization to maintain a perfect balance between manufacturing efficiency and operational flexibility, allowing us to absorb peak demands and urgent orders without increasing standard lead times.

Q: What is your Minimum Order Quantity (MOQ) per SKU, and are there price breaks for higher volumes?
A: Our standard Minimum Order Quantity (MOQ) is 1,000 kg (1 ton) for standard inventory items. For custom storage rack manufacturing, the MOQ is a minimum order weight equivalent to a standard 20-foot shipping container (20 tons). We offer volume-based tiered pricing; unit costs decrease accordingly as order volume increases. Sample orders are exempt from standard MOQs.

Q: How do you handle urgent or expedited production requests?
A: We prioritize urgent orders through agile production scheduling, dedicated resource allocation, and direct coordination with our manufacturing team to meet tight deadlines. Throughout the expedited manufacturing process, we provide transparent, real-time tracking updates to keep clients aligned.

Q: What is your lead time from order placement to ex-factory (ready for pickup)?

A: Our standard manufacturing lead time is 15 to 30 days from order confirmation and deposit receipt to ex-factory status. The exact delivery timeline depends on the rack type, total order quantity, custom engineering requirements, and our current production schedule.

Q: What specific quality control (QC) certifications do you hold, and can we review your latest audit reports?
A: Suhong Storage Rack maintains a strict international quality management system. We hold official ISO 9001, ISO 14001, CE, and SGS audit reports. We provide copies of our quality certifications upon request, and can share recent factory audit summaries subject to mutual confidentiality agreements.